TRAININGS

TRAININGS

Additionally, your organization needs to be able to deliver quality services and products in a reliable and sustainable manner to maintain and increase its market share. At W Group, we know that quality management is a continuous process, involving implementation, maintenance and improvement. Whatever your sector or industry, your business will benefit from a quality management system that brings you into line with international standards.

All participants attending our trainings will be awarded a course attendance or achievement certificate by the W Group.

IATF 16949 Core Tools Trainings

coretools

Failure Mode and Effects Analysis (FMEA) Trainings

Objective
FMEA studies, which can be carried out at both product design and process design stages, are the most effective preventive tools used in the production sector to identify possible problems related to the designed product or processes and to eliminate their causes. The aim of this training program is to make the information obtained functional by transferring the methods of FMEA studies, which is a systematic cross-functional team activity, supported by applications.
Content
  • What is FMEA?
  • Group Work Principles And Creativity
  • FMEA Team, Meeting Rules
  • Block And Fast Diagrams And Their Application
  • VDA&AIAG Design FMEA Rules and Tables
  • VDA&AIAG Design FMEA Application
  • Process Approach
  • Process Approach Implementation
  • VDA&AIAG Process FMEA Rules and Tables
  • VDA&AIAG Process FMEA Application

Advanced Product Quality Planning (APQP) and Product Part Approval Process (PPAP)

Objective
To convey the methods and requirements related to the management of the product quality planning process, starting from concept development (upon customer demand) and ending with mass production, regarding the commissioning of a new product intended to be offered; To contribute to the establishment and development of the Product Quality Planning and Approval process in order to ensure the development of methods in accordance with the expectations of the automotive sector and the expectations of the main industry companies and the relevant requirements of the IATF 16949: 2016 Standard.
Content
  • Objective And Fundamentals Of Product Quality Planning
  • Planning Team
  • Stages And Outputs Of Planning
  • Control Plan
  • Approving The Product And Starting Mass Production
  • Creation Of Psw (Part Presentation Commitment), Aar (Appearance Parts) Approval Documents
  • Reporting Techniques For Dimensional, Material And Performance Results

Measurement Systems Analiysis (MSA)

Objective

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Content
  • Measurement Systems And Quality Of Measurement Data
  • Statistical Properties Of Measurement Systems
  • Stability
  • Deviation
  • Repeatability
  • Reproducibility
  • Linearity
  • Part And Measuring Systems Variations
  • Establishing System Analysis Procedures
  • Example Applications

Statistical Process Control (SPC)

Objective
  • Quality Prevention Approach And Continuous İmprovement
  • Basic Statistical Concepts
  • Process Variability
  • Histogram
  • Normal Distribution And Parameters
  • New Statistical Process Control System
  • Measurement And Data Collection
  • Control Cards For Variables
  • Control Cards For Qualitative Data
  • Analysis Of Control Cards
  • ARL Concept
Content

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IATF 16949 VDA Trainings (Verband der Automobilindustrie)

vdatools

VDA 6.1 Quality Management System Audit – Mass Production

Objective
Informing participants about VDA 6.1 Internal Quality Management System Audit requirements
Content
  • Basics Of Process Management
  • Corporate Strategy
  • Qualifications Of The İnternal Auditor
  • Links With ISO 9001
  • Detailed Handling Of The Audit Process
  • Strengthening The Audit Process With Applications
  • Scoring Method

VDA 6.2 Special Requirements And Service Organizations System Audit

Objective

It is the practical training of employees who can carry out process audits according to the VDA 6.2 standard.VDA 6.2 is tailored to suppliers of services, such as development offices and forwarding agents, but also to service providers, such as workshops and sales organisations.

Content
  • Basics Of Process Management
  • Corporate Strategy
  • Qualifications Of The İnternal Auditor
  • Standard Modules
  • Detailed Handling Of The Audit Process
  • Strengthening The Audit Process With Applications
  • Scoring Method

VDA 6.3 Process Audit (Uncertified)

Objective
It is the practical training of employees who can carry out process audits according to the VDA 6.3 standard, and can audit internal processes and supplier processes.
Content
  • Definitions
  • VDA 6.3 Application areas of process control
  • VDA 6.3 Limits of process control – Potential analysis
  • VDA 6.3 Identification of process risks – Risk analysis
  • VDA 6.3 Qualifications of process auditors
  • VDA 6.3 Code of conduct for process controllers
  • VDA 6.3 Audit Process
  • Potential analysis
  • Process control-Product
  • Evaluation of questions
  • VDA 6.3 Evaluation and scoring of process audit results
  • Question list
  • Example VDA 6.3 Process control application

VDA 6.4 System Audit for Production Equipment Suppliers

Objective
It is the practical training of employees who can carry out process audits according to the VDA 6.4 standard, and can audit supplier processes and production equipment suppliers effectiveness.
Content
  • VDA Overview
  • Potential Analysis – Project Management
  • Planning Product And Process Development
  • Carrying Out Product And Process Development
  • Supplier Management – Process Analysis / Production
  • Methods Of Analyzing Risks And Weaknesses İn Business Processes And Suppliers Under Customer Support / Customer Satisfaction / Service Headings
  • General İntroduction Of Control Types
  • Risk Analysis – Turtle Model
  • Using VDA 6.4 Question Lists
  • Audit Program And İts Stages
  • Evaluation Method

VDA 6.5 Product Audit

Objective
In accordance with the VDA 6.5 standard, it is to train and certify effective auditor staff who can perform effective product inspection processes within the organization or at suppliers, and ensure that the right supplier choices are made for companies.
Content
  • Definitions
  • Introduction to Product Inspection
  • Targets and Application Area Regarding Product Control
  • Creating Product Inspection Program and Product Inspection Flow
  • Planning a Product Audit
  • Implementing Product Inspection
  • Reporting and Corrective Measures
  • Qualification Requirements for Product Inspectors
  • Evaluation of Process Audit Results

Product Safety And Conformity Representative (PS&CR) Training

Objective

The focus is on communication, which enables participants to address their expertise potential in daily work in a more professional and targeted way, as current product safety representatives. Its development and responsibilities for the objectives of the process from the supply chain to production are discussed. From the introduction of the main topic; Guidance and examples are provided for the organization of product integrity, product integration in the product life cycle, and product incompatibilities.

Content
  • Organization of product integrity
  • Product integrity in the product life cycle
  • Recommendations for action in the event of product deviations
  • Examples of tools and methods

Reifegradabsicherung – (RGA) Training

Objective
It is aimed to develop methods to evaluate project maturity based on measurable parameters for new products and processes to create “Maturity level assurance for new parts” and “Automotive standard component properties” development projects, which support guidelines for completing and developing existing VDA projects.

It provides a prerequisite for the effective development of high quality, safe products and processes for the product and production process requirements.

Content
  • Introduction (Increasing Requirements And Trends İn Automotive Development, Planning Process)
  • Quality Planning / Advanced Quality Planning İn Projects
  • Preventive QA Methods – Overview
  • Product Level Assurance For New Parts – Maturity Level Method
  • Protection (Objective, Utility, Application, Procedure / Phase Model Of Maturity Protection,Initiation, Control)
  • Maturity Level Control (0-7)
  • Communication In The Supply Chain (Eg “Round Table”)
  • Process Standards (Risk Classification Criteria, Checklists For Maturity Evaluation)
  • Automotive Standard Template For Component Properties
  • Group Studies: Classification Of Maturity Level Assurance Process During The Project Process, Development Of Measurement Criteria, Creation Of Selected Component Specification Requirements

IATF 16949 General Awareness Training (Standard)

Objective

The goal of this training program is to explain the current revision of the IATF 16949: 2016 Standard to the participants, to introduce them with examples of standard applications, and to create the necessary knowledge and experience environment for the participants to apply and develop them in a way that will meet the conditions for their own company and systems.

Content
  • Development of IATF 16949: 2016 standard
  • Detailed description of standard requirements
  • Introduction of relevant basic concepts
  • Various examples and applications

CQI Trainings (Continious Quality Improvement)

cqitrainind

Although it is not a requirement of IATF 16949: 2016, the CQI evaluations created by AIAG within the scope of customer specific request provide very important recommendations to improve and perfect your business style. Performing such inspections or having us have them adds serious value to you in the eyes of your customers. Moreover, you also have a guide on how to manage your specific processes.

Request it, let us come to CQI assessments and audits for you, provide training, discuss it with you, and perfect your operations.

CQI-8 Layered Process Control Guide

CQI-9 Heat Treatment Evaluation

CQI-11 Plating Systems Assessment (Plating)

CQI-12 Coating Systems Evaluation (Coating)

CQI-14 Customer Focused Warranty Process

CQI-15 Welding System Assessment

CQI-17 Soldering Systems Evaluation

CQI-19 Sub-Tier Supplier Management Process

CQI-20 Effective Problem Solving Practitioner Guide

CQI-21 Leaders’ Guide to Effective Problem Solving

CQI-22 Cost of Poor Quality Guide

CQI-23 Molding System Assessment

CQI-27 Casting System Assessment

CQI-28 Traceability Guideline

Quality Management Systems Trainings

qmstraining

AS 9100 Aviation Space and Defence Quality Management Systems General Awareness Training (Standard)

Objective
This course is designed to give you a detailed understanding of the purpose and objectives of the International Aerospace Quality Group (IAQG), the format, scope, structure of the AS 9100:2016 Series and the approaches which underpin them.
Content
  • The Purpose And Objectives Of The International Aerospace Quality Group
  • The Format, Scope, Structure And Content Of The 9100:2016 Series Of Standards
  • The Approaches That Underpin The 9100:2016 Series Standards İncluding Context Of The Organisation, The Process Approach, PDCA Cycle And Risk-Based Thinking
  • FAI (First Article Inspection)
  • Quality Management Principles And How These Relate To The Content Of The 9100:2016 Series
  • High-Level Requirements İn The 9100:2016 Series And How To Conform

AS 9100 Aviation Space and Defence Quality Management Systems Internal Auditor Training

Objective

This Internal Auditor training course is designed to give a detailed understanding of the role and responsibilities of an Internal QMS auditor, covering topics including audit planning, gathering objective evidence and evaluation of audit findings.

Content
  • The Role Of Management Systems And İnternal Audits
  • The Responsibilities Of An Internal QMS Auditor
  • Plan Audits By Developing Effective Checklists
  • Carry Out Audits Using LR’s 6 Stage Approach
  • Gather Objective Evidence
  • Evaluate And Report Findings Accurately
  • What İs Corrective Action And Who Takes Responsibility
  • How To Follow Up And Verify The Effectiveness Of A Corrective Action

ISO/TS 22163 IRIS Quality Management System General Awareness Training (Standard)

Objective

This course is designed to provide participants with the knowledge and skills required to implement and practice the management systems against the requirements of the ISO / TS 22613 and related standards. Training program is designed to help you meet the most up-to-date requirements of the railway industry and improve your performance.

Content
  • Expectations Of Railway System Integrators From Their Supply Chain
  • Question Type And Its İmpact On Overall Performance Of The Organization.
  • IRIS Scoring Including Performance Benchmarking, Customer Perception Measurement And Critical Process Description
  • IRIS Fundamentals & System Requirements
  • Process Introduction To Special Requirement Of The Standard
  • Safety Critical Items
  • Railway RAMS
  • Project Management
  • First Article Inspection (FAI)
  • Obsolescence Management

ISO/TS 22163 IRIS Quality Management System Internal Auditor Training

Objective
It is carried out for the purpose of detecting nonconformities, planning actions and closing before the audit, in order to rehearse the internal auditors or an independent internal audit of the 3rd party before the main interim or main audit of the firm, before the interim or document audit.
Content
  • Preparation Of The İnternal Audit Plan
  • Opening Meeting
  • Evaluation Of Processes
  • Evaluation Of İnternal Audit
  • Closing Meeting
  • Audit Result Report

ISO 9001 Quality Management Systems General Awareness Training (Standard)

Objective

In accordance with the ISO 9001 standard, it is to introduce the standard conditions related to the execution of the system to the organizations that establish a Management System for the quality management system or to the people who provide this service in these organizations by giving examples and interpreting them.

Content
  • Quality Terms And Development Of Quality Systems
  • Introduction To Quality Management System
  • Explanation Of ISO 9001 Standard Items With Application Examples
  • Opportunities-Risks For Establishing An Effective Quality Management System
  • Interpretation Of Practical Examples With The Perspective Of ISO 9001 Management System (Examples)

ISO 9001 Quality Management Systems Internal Auditor Training

Objective

To establish an internal audit system in order to verify the compliance of the company’s Quality Management System with the requirements of the ISO 9001 Standard, to convey the information required for the planning and implementation of the audits to the participants and to reinforce this information with applications.

Content
  • ISO 9001 Management Systems And Standards
  • Auditor Features
  • Preparation For Audit
  • Performing The Audit
  • ISO 9001 İnternal Audit Practices
  • Reporting The Audit And Monitoring The Results
  • Application

ISO 14001 Environmental Management Systems General Awareness Training (Standard)

Objective

Rapid and irreversible pollution of the environment due to reasons such as industrialization and urbanization has created a social awareness about “Environmental Protection” as a social problem and an approach to prevent environmental pollution. It defines the necessary conditions for the implementation of the Environmental Management System requirements revised with ISO 14001 in organizations. The goal of this training is to introduce the ISO 14001 Standard by giving and interpreting application examples.

Content
  • Environmental Management Systems And Standards
  • Environmental Audit Standards
  • ISO 14001 Revision Requirements And Material-Based Analysis Of The Entire Standard
  • Certification And Accreditation

ISO 14001 Environmental Management Systems Internal Auditor Training

Objective
The Company aims to establish an internal audit system to verify compliance with the requirements of the Environmental Management ISO 14001 Standard, to convey the necessary information to the participants for the planning and implementation of the audits and to reinforce this information with practices.
Content
  • ISO 14001 Management Systems And Standards
  • Auditor Features
  • Preparation For Audit
  • Performing The Audit
  • ISO 14001 Internal Audit Practices
  • Reporting The Audit And Monitoring The Results
  • Application

ISO 45001 Occupational Health&Safety Management Systems General Awareness Training (Standard)

Objective

In accordance with the ISO 45001 standard, it is to introduce the standard conditions related to the execution of the system to the organizations that are establishing a Management System for occupational health and safety or to those who provide this service by giving practice examples and interpreting.

Content
  • Quality Terms And Development Of Quality Systems
  • Introduction To Occupational Health And Safety
  • Explanation Of Iso 45001 Standard İtems With Application Examples
  • Opportunities-Risks For Establishing An Effective Occupational Health And Safety System
  • Interpretation Of Occupational Accidents With The Perspective Of ISO 45001 Management System (Examples)

ISO 45001 Occupational Health&Safety Management Systems Internal Auditor Training

Objective
To establish an internal audit system to verify the compliance of the Company’s Employee Health and Occupational Safety Management System with the requirements of the ISO 45001 Standard, to convey the necessary information to the participants for the planning and implementation of the audits and to reinforce this information with applications.
Content
  • ISO 45001 Management Systems And Standards
  • Auditor Features
  • Preparation For Audit
  • Performing The Audit
  • ISO 45001 Internal Audit Practices
  • Reporting The Audit And Monitoring The Results
  • Application

ISO/IEC 27001 Information Management Systems General Awareness Training (Standard)

Objective

The goal of the training program is to provide general information about all aspects of information security, and to provide information on how standards, laws and security approaches can be implemented in the company. This training will provide and guide participants to increase their competencies in order to improve, develop and maintain information security practices in their institutions.

Content
  • Introduction To İnformation Security: Key İssues
  • Business Requirements: Commercial And Legal Considerations
  • Development And İmplementation Of A Management System
  • Risk Assessment
  • Applicability Statement
  • Key Success Factors
  • Document Structure Of The İnformation Security Management System
  • Information Security Manual-Procedures
  • Support Documents (Instructions, Forms, Lists, Plans, Etc.)
  • Goals
  • Distribution And Control Of Documents
  • Practical And Case Studies

ISO/IEC 27001 Information Security Management Systems Internal Auditor Training

Objective

ISO 27001 internal auditor training aims to provide participants with the following competencies;

To be able to audit the Information Security Management System of its organization and / or its supplier, looking as an auditor while doing his own work, to gain the competence to improve the Information Security Management System.

Content
  • Demonstrate How Understanding The ISO / IEC 27001: 2013 Standard Provides A Basis For Audits
  • Audit Principles
  • Auditors And Team Building
  • Managing An Audit Program
  • Audit Activities
  • Preparing For The Audit
  • Conducting The Audit
  • Termination Of The Audit
  • Follow-Up Of The Audit
  • Audit Documentation
  • Evaluation

ISO 50001 Energy Quality Management Systems General Awareness Training (Standard)

Objective

Learning the standard conditions of the energy management system and the methods and practices for the establishment, implementation and continuous improvement of the system.

Content
  • Introduction To ISO 50001 Standard
  • Energy Management Overview
  • Brief History Of Energy Standards
  • New Structure And Changes
  • Terms And Recipes
  • Cited Standards And / Or Documents
  • Energy Management System Requirements
  • Stages Of Energy Management System Setup

ISO 50001 Energy Quality Management Systems Internal Auditor Training

Objective
Learning the techniques and practices for planning, realizing and monitoring the energy management system audits. To improve their knowledge and skills in audit planning, audit and reporting and reach the qualifications of internal auditors.
Content
  • Energy Management System And Control
  • Audit Objectives
  • Types Of Control
  • Examination Of The Standard From The Perspective Of The Auditor
  • Sample Standard İtems
  • Controls And Management Of Their Risks
  • Control Stages
  • Audit Team Duties

Other Trainings in Quality Systems

othertraining

Total Productive Maintenance (TPM) Training

Objective
Overview of the documentation and disciplines necessary to fully participate and succeed in preventive maintenance activities.
Content
  • Overview And History
  • Assessment Of Where You Are And Where You Need To Be
  • How To Get Started
  • When And How To Get The Pieces Together For A Productive System
  • Teams And Maintenance
  • Working With Purchasing, Production, Engineering, And Scheduling
  • When Will İt Be Done?
  • What İs Continuous Improvement?

Rooot Cause Analysis Training

Objective
Across this course you will develop the skills required to implement an effective and scalable RCA problem solving process. The course will provide and familiarise attendees with a systematic, structured and evidenced based RCA process that they can be embedded into their organisation. Attendees will apply their new skills to industry specific challenges and case studies.
Content
  • Identifying Root Causes İn Problem Solving
  • Applying Common Root Cause Analysis Tools Such As 8D, 5 Whys, And Cause & Effect Diagram To İdentify Root Causes
  • Prioritizing Root Causes With A Pareto Chart
  • Possible Pitfalls İn Root Cause Analysis

5S Training

Objective

With the 5S training course, employees will learn the fundamental concepts of the 5S’s that will improve quality and productivity. The 5S training includes step-by-step guidelines for achieving the 5S’s as well as a roadmap to implement the 5S’s throughout the entire organization.

Content
  • Labelled cabinets, storage bins, etc.
  • Minimum and maximum levels of stock
  • Work area, tools and equipment cleaning
  • Waste disposal area identification and cleaning
  • Procedures/schedules for implementation consistency
  • Awareness of sorting, organising, cleaning responsibilities
  • Status review of 5S implementation
  • Health and safety integration
  • Audit result communication
  • Improvement plan

Lean Manufacturing Methods Training

Objective
Lean Manufacturing Training provides learners with a comprehensive understanding of how Lean Manufacturing works in a manufacturing company. Lean concepts (why lean, lean terminology, identifying wastes, Value Stream Mapping methods and the linkage between lean and Six Sigma) and lean practices (streamlining the value stream, workplace organization, ensuring predictability and consistency, set-up reduction, TPM, the visual workplace and continuous improvement) are covered.
Content
  • Overview
  • Types of Waste
  • Lean System Design
  • Supporting Lean Tools & Methods
  • Lean Tools
  • Lean Management Lean Metrics
  • Lean Maturity Metrics
  • Overview of Other Lean Techniques
  • Leadership & Team Management Tools & Methods

Global 8-D Problem Solving Training

Objective
The purpose of the 8D methodology is to identify, correct, and eliminate recurring problems, making it useful in product and process improvement.
Content
  • Problem Solving Overview
  • D1: Form Team
  • D2: Describe the Problem
  • D3: Contain Symptoms – Implement and Verify Interim Actions
  • D4: Find and Verify Root Causess
  • D5: Select Permanent Corrective Actions
  • Decision Making
  • D6: Implement Permanent Corrective Actions
  • D7: Prevent System Problems
  • D8: Closure and Team Congratulation

Kaizen (Continious Improvement) Training

Objective
Content
  • Introduction To Lean And Kaizen
  • Introduction To Change Management And Kaizen Teams
  • Brainstorming Techniques İn Kaizen Events
  • Lean Kaizen İn The 21st Century – Problem-Solving And Improvement Tools
  • How To Perform A Kaizen Event
  • Introduce Kaizen Event Examples To Apply In The Workplace
  • Cost-Benefit Analysis For Kaizen Projects.

A3 Problem Solving Method Training

Objective

A3 is a problem-solving technique associated with lean manufacturing and used for continuous improvement efforts at many workplaces. In this training, we’ll explain the origins of the A3 problem-solving method, the different steps involved, and even the unexpected story about why it’s called “A3.”

Content
  • Introduction To A3 Thinking
  • What Is A3 Problem Solving
  • Comparison Of A3 Problem Solving Process With Other Common Approaches
  • Why Use A3 Problem Solvingthe A3 Problem Solving Process: Step-By-Step
  • Other Applications Of The A3 Thinking Process
  • Common Pitfalls To Avoid
  • Summary

Supply Chain Management Training

Objective
Auto industry supply chain issues are especially focused on purchasing and supplier development, risk management, inbound logistics, aftermarket parts management and a rather unique kind of outbound vehicle transportation.
Content
  • Overview
  • Current Sıtuatıon And Risk Assessment
  • Selecting A Supplier
  • Supplier Monitorıng
  • Supplier Assessment
  • Supplier Audıt Actıvıtıes
  • Standardization And Sustainability

Project Management Training

Objective

To inform the participants about the basic concepts of project management, project phases and processes. For this purpose, project management concepts are transferred practically through group work carried out on the basis of sample projects, and the training is carried out in an interactive environment.

Content
  • Basic Concepts
  • Planning And Implementation İn Projects
  • Project Integration Management
  • Project Scope Management
  • Project Timeline Management
  • Project Cost Management
  • Project Quality Management
  • Project Resource Management
  • Project Risk Management
  • Project Procurement Management
  • Control İn Projects
  • Project Closing

Cost of Quality Training

Objective
Cost of Quality provides an excellent means to measure and track costs associated with poor quality, quality improvement and quality control. But, it requires commitment from a wide range of functions throughout an organization. These groups need to have a common understanding of COQ and need to work together to establish meaningful measures. Cost of Quality training assures the team responsible for Cost of Quality is all on the same page. Upon completing the training, team members will be able to work together to identify sources of COQ data, agree on standards for approximation values and develop a plan for regular COQ reporting. Participants will also be able to use the data to identify and prioritize improvement projects.
Content
  • Cost of Quality Purpose
  • Cost of Quality in Automotive
  • Cost of Quality Parameter Contents
  • Cost of Quality Calculation Methods
  • Cost of Quality Reporting

Warehouse and Inventory Management Training

Objective
Automotive manufacturers need to be ensure that health of Work in Process about inventory of parts. The objectives of this training are; to ensure continues supply of inventories to the production, to avoid over store and underneath stocking, to keep material cost under control, to keep low cost of production, to eliminate duplication in ordering or replacing stocks, to minimize losses through, deterioration, pilferage, wastage and damages, designing structures for good inventory management, perpetual inventory control of materials and to facilitate data for short and long term planning and control of inventory.
Content
  • The Function Of Supply Chains
  • Supply Chain Optimisation
  • Warehouse Management
  • Inventory Decisions In Supply Chain
  • Linking The Supply Chain Processes

New Product Commissioning Training

Objective
It aims to ensure the integration of the New Product Commissioning System, which is intended to be presented within the scope of the IATF System, with the Quality Management System in line with the determined goals, and to document it in a way that the appropriate methods are determined and developed according to the relevant requirements of the standard.
Content
  • New Product Commissioning
  • Project Management
  • APQP – Project Plan
  • PPAP – Preparation And Content
  • Documentation Management
  • Change Management